Vehicle Anti-Corrosion Nickel Plated Prius Copper Bus Bars Busbar for Toyota Camry Hybrid Batteries

• Customization: Available
• Application: Busbar
• Shape: Hexagonal
• Model NO.: busbar
• Color: Customized Copper Busbar
• Service: OEM ODM Accept
• Connector: Te, Molex, Customized
• Express: DHL FedEx UPS TNT Postal
• Sample: Mass Production
• Alloy or Not: Non-Alloy
• Grade: Copper
• Length: Customized, Customized Length
• Wire: PVC, 300V
• Certification: RoHS, UL, ISO9001, IATF16949
• Product Name: Custom Busbar
• Cu (Min): 75
• Keywords: Busbar & Bus Bar
• Trademark: EdgarCN & EdgarWireHarness
• Origin: China

Product Description

Anti-corrosion nickel plated busbar prius bus bars for Toyota Camry Hybrid Batteries

Custom cable assembly and wiring harness

Customized cable assemblies and wiring harness

Electrical connector cable Strain Relief Over molding

Customized Over Molding cable assembly

OEM ODM Cable Assembly Custom Cable Assembly Manufacturer 

High Quality Automotive Cable Assembly,Wire Harness,Cable Assembly

Cable Assembly 2 3 4 5 6 7 8 9 10 12 14 16 18 20 24 30 40 Pin Wire Harness ForAutomotive And Home Decoration

Anti-corrosion nickel plated prius bus bars busbar for Toyota Camry Hybrid Batteries

they are replacing their prius busbars with nickel-plated bus bars. This battery upgrade aims to prevent the natural corrosion that copper-plated bus bars endure after even just a few months of wear and tear. Most batteries on the market today come with copper-plated bus bars but is constantly looking for a ways to upgrade and improve the life of every battery.

 

 

 

Material Standard	GB : T2 Copper with Min. 99.9% DIN: E-Cu58 (Number: 2.0065) EN: Cu-ETP ( Number: CW004A) ISO: Cu-ETP UNS: C11000 JIS: C1100 BS: C101 Other Material also can be customized
Resistance	0.00001Ω
Conductivity	57%
Copper busbar thickness	1mm-10mm depend on bus bar structure, we will advise suitable thickness
Insulation Material	PVC Dipping Coating performs well for special shaped bus bar,which can be put on directly. It is not easy to break when it be bent with many times.
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Leakage Testing	PVC Dipping Sleeves:  In condition of 3500VDC with 30s upon thickness 1.5mm, Leakage is 0.025 MA; In condition of 5000 VAC with 30s to 60s upon thickness 1.8mm to 2.0mm, Leakage is 0.065 MA; Or upon your working voltage, we advise to choose better solution.
Surface Plating	Nickel, tin or silver plated etc Plating Thickness:Normally 3um to 12um or upon customers' request
Salt Spray Testing	In a neutral environment, nickel can bear 240 hours. Silver is lower, tin is lowest
Bending Testing	Bend 10000 times in 15 radian angle without breakage or fracture.
Temperature Rise Testing	Depend on flexible busbar cross-sectional area, We can offer all temperature rising test report before delivery if you request
Operating Temperature	-45 to +150 oC
Copper busbar Tensile Strength	≥500N
Quote Time	Quotation sheet will be sent in 1-3 working days when receive your enqiury
Sample/Trial Order Delivery Time	In 5 -15 working days according to different bus bar structure and manufacture process
Quality Management Standard	Meet Auto Industry IATF 16949
Eco-friendly Certificate	ROHS, REACH

Application

PRIUS BUSBARS are designed for using with the Hybrid Battery Pack modules of the following vehicles:

Toyota Prius GEN II (2004-2009) 
Toyota Prius GEN III (2011 - 2015) 
Nissan Altima (2007-2010)
Lexus

 

 

 

 

 

Edgar Service 1

Company information

 

Packaging Details could be customized by client specified.
Normally, the lead time below for reference, the detail according to conversation:

      

Quantity (PCS)	1 - 1000	1001 - 5000	>5000	Mold/ tooling
Est. Time(Days)	20	25	To be negotiated	30 days more

 

International expressed by DHL, UPS, FedEx, TNT, ARAMEX and EMS etc..

Customers choice for shipping by air, sea or others.

Payment for samples/mass products shall be closing before delivery, amount above 5000 USD according to conversation in somewhere.

 

Fo

rd Valve Cover Gasket Kit, ignition cable, diagnosis OBD II or J1939 series cable, lamp

wires, rear-view mirror cable, Engine cylinder system wire harness etc..

 

1. Q: Can you help to design?

A: Yes, we are an ODM / OEM company, beyond we have been specializing in wire harness & Cable assembly since 1999.

2. Q: When will you start to help design?

A: We sketch simple solution for initial discussion, after quotation and order placed then start to drawing and double confirm with client for the design.

3. Q: What if quality issues occur when customer discover?

A: Our quality and engineer team will positively respond for the quality issues with 72 hours, as we are intend to make long-stand strategy with customer and the value is to provide better service.

4. Q: Do you have any standard products to cut down customers lead time for prototype and tooling cost?

A: Yes, we have developed over 1000 sets of molds and some of them can be used for customer directly. Besides, we specialize in wire harness over 20 years with more than 5000 products